Celeros Flow Technology injects new life into 40 year outdated SAGD pump to increase heavy oil production for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than forty years outdated and had been topic to numerous post-installation alterations.
ไดอะแฟรม ซีล are extremely viscous and require the injection of excessive strain, excessive temperature steam to improve fluidity and allow the oil to be pumped to the floor. In order to boost extraction on this venture, the shopper wanted to extend water temperatures from 90° C to 140° C. However, there were considerations that the prevailing pump may not be ready to ship this requirement. Nozzle hundreds had been a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred provider of some 20 years, for assistance.
Mather & Platt is one of several heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering group undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing field and affected operational effectivity. There had also been no maintenance interventions for many years – but the pump had never really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the standard of the unique pump that it had continued to function in such harsh conditions and with no common maintenance over such a protracted period of time. More importantly, it gave us confidence that a thorough overhaul might obtain the specified improvement in efficiency, saving the shopper the fee and misplaced production time that could be associated with sourcing and putting in a new unit.”

Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite factor analysis was undertaken to verify that the nozzle masses would stand up to the specified temperature increase. As a result, the pump is now able to delivering steam at the higher temperatures required. The seal upgrades ensure it meets the most recent specs.
Concludes Mike Golds: “We are really pleased with the result of the SAGD pump upgrade. It has not solely achieved the desired production improve for the shopper, but in addition offered a extra sustainable and cost-effective solution than complete pump replacement. Using fashionable engineering and analysis, we now have been in a position to give the prevailing pump a new lease of life and guarantee it’s going to continue to perform nicely for many extra years.”

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